The manufacturing units are located at plot no. 18/29, 18/30, 18/31 and 18/41, Site IV, Sahibabad Industrial Area, Ghaziabad(U.P.). The location is about 5 kms. from Delhi on the way to Ghaziabad and well connected with transport and communication facilities. The major locational advantages are with regards to availability of Raw Material as well as marketing of finished goods in view of its proximity to Delhi being capital of India. The plot at 64/6 is being used as storage for waste paper which is the main raw material.

The company is in possession of large industrial land measuring 65000 square meters and these are to be used for storage of coal, waste paper and fines being generated from captive power plant. As the company derives major cost advantage on purchase of bulk quantities and therefore sufficient space is envisaged for storage as these locations are few yards from the manufacturing units.

At the manufacturing units, about 30% of the plot area are towards production shed, 25% for storage of waste paper, about 18% for utilities mainly covering co-generation, high pressure boiler, compressor, DG set and so on. The entire plant layout is designed according to the requirements.

The major plant and machineries under the manufacturing of printing and writing papers and duplex boards with installed capacity of 257 MT per day includes hydro-pulper, refiner, turbo charger, high density cleaner, inclined screen, centri-cleaner, agitator, Johnson screen, calendaring machine and so on.

We are self dependent in power which is the major utility for manufacturing paper. To cut down the power cost, the company installed co-generation plant of 4.5 MW and as a stand by arrangement, also in possession of 1 No. of DG set of 3250 KVA (FO based), 3 Nos. of DG sets of 1250 KVA each (diesel based), 2 Nos. of DG sets of 500 KVA each and 1 No. of 380 KVA (diesel based) and thus ensuring adequate availability of power to meet the requirements.

The company has installed 31 ton per hour high speed boiler. 10 tons per hour of this is being used for power generation through a turbine of 4.5 MW and 21 tonne per hour is available for drying of paper and board. Further to meet the requirement of water, the company has Five bore wells of 250 ft. depth with 30 H.P. Motor and water storage tank of 1,00,000 liters.

The total manpower available at the unit is 255 Nos. comprising 8 in the executive category, 55 in the supervisory category, 20 are deployed as administrative/office staff, 70 are skilled labour, 80 are un-skilled .The management – labour relations are cordial and the company has not experienced any labour trouble in past. Further Sahibabad is an industrially developed town and about 5 KM. from Delhi and therefore and availability of workforce is not an issue.

Sahibabad is an industrially developed town and about 5 KM From Delhi and well connected with transport and communication facilities. However to cut down cost, the company has planned for purchase of own fleets.

The company has obtained no objection from UP pollution control board and has also installed all related mechanical equipments for treatment of polluted water generated from production. With regard to air pollution, the height of the chimney is confirming to the requirements as stipulated by pollution control board.

The technology for manufacturing of writing and printing paper, photocopier, computer stationery, school text book, school note book and office stationery etc. are based on waste paper. Waste paper are sourced through established net work of venders and then segregated and sorted within the factory premises. Waste paper are then crushed and cleaned with the application of chemical and the residue comes in the form of paper pulp. Pulp received from pulp mill is given a mechanical treatment in refiners where the pulp fibers get cut and brushing action due to the friction created by rotor and starter. After stock has been made ready for paper making, it is sent to the paper machine through a number of cleaning equipment such as centricleaners, screens etc. Diluted stock is evenly spread on to a forming wire and with the removal of moisture through heated dryers, paper is produced and with PF plant, finished paper are brought in reels or sheets forms.